SCM-FJ1050

The SCM-FJ1050 is a state-of-the-art, fully automatic jumbo roll paper rewinding line, engineered specifically for the gift-wrapping paper industry. Going far beyond standard rewinding, it is an end-to-end production system capable of continuously processing both core and coreless packaging paper—integrating slitting, rewinding, shrink film wrapping, heat sealing, and labeling into one seamless workflow. Governed by a sophisticated motion controller and a user-friendly HMI, it delivers multi-specification adaptability, significantly boosting production efficiency while maintaining flawless, retail-ready product quality. (中文对照：SCM-FJ1050 是一款最先进的全自动巨型卷筒纸复卷线，专为礼品包装纸行业设计。它远超标准复卷机，是一个端到端的生产系统，能够连续处理有芯和无芯包装纸——将分切、复卷、收缩膜包装、热封和贴标无缝集成到一个工作流中。在先进运动控制器和人性化HMI的控制下，它具备多规格适应性，在保持完美零售级产品质量的同时，显著提升生产效率。)

Advanced Web & Tension Control (先进卷材与张力控制)

Massive unwinding capacity supporting jumbo rolls up to 1000kg (超大放卷能力，支持高达 1000kg 的巨型母卷)
Intelligent PID dancer roller tension controller acts as a buffer for zero-wear acceleration (智能 PID 摆杆张力控制器作为缓冲器，实现无磨损加速)
High-speed photoelectric EPC (Edge Position Control) system with a $\le$ 0.01s rapid response (配备响应时间 $\le$ 0.01s 的高速光电纠偏系统)
Capable of automatically tracking various materials and colors with ball screw motor drive (通过滚珠丝杠电机驱动，能自动识别并跟踪各种材质及颜色的物料)

Precision Slitting & Core Management (精密分切与纸芯管理)

Separate slitting systems: Continuous rotary cutter for colored paper and reciprocating circular cutter for kraft paper (独立分切系统：彩纸采用连续旋转切刀，牛皮纸采用往复式圆刀)
Embossed and electroplated conveying rollers prevent web deviation and wrinkling (压花及电镀输送辊有效防止卷材跑偏与起皱)
Automatic pneumatic core collation and alignment system for hard paper cores (硬纸芯气动自动整理与对齐系统)
Intelligent empty-core detection automatically stops the machine to eliminate material waste (智能缺芯检测功能，自动停机以消除材料浪费

Integrated Packaging & Safety (集成包装与极致安全)

Synchronized shrink film wrapping and thermal sealing for retail-ready finished rolls (同步热收缩膜包装与热封系统，直接产出零售级成品卷)
Optional automated labeling machine synchronized with a hot-air shrinking oven (可选配与热风收缩炉同步的全自动贴标机)
Comprehensive safety matrix featuring 12 safety doors and 7 emergency stop buttons (全面的安全矩阵，配备12个安全门和7个急停按钮)
Automatic operational halt upon safety door opening or logic sequencing errors (一旦安全门打开或逻辑顺序出错，设备立即自动停机)

End-to-End Retail-Ready Automation (端到端零售级自动化线)

Not just a rewinder, but a complete packaging line. It fully automates the transition from a heavy jumbo roll to a perfectly slit, rewound, shrink-wrapped, and labeled consumer product. This comprehensive “all-in-one” workflow drastically reduces manual labor and secondary packaging costs. (中文对照：不仅是一台复卷机，更是一条完整的包装线。它完全实现了从沉重的巨型母卷到完美分切、复卷、收缩膜包装和贴标的消费级成品的自动化转换。这种全面的“多合一”工作流大幅降低了人工和二次包装成本。)

Intelligent PID Tension & Fast Tracking (智能 PID 张力与快速跟踪)

The unwinding unit utilizes an advanced angle sensor and an intelligent PID algorithm to maintain absolute constant tension. Working in tandem with a high-precision photoelectric tracking system (response time $\le$ 0.01s), it ensures flawlessly neat edges across any paper type or color. (中文对照：放卷单元利用先进的角度传感器和智能PID算法来维持绝对的恒定张力。配合高精度光电跟踪系统（响应时间 $\le$ 0.01s），确保在任何纸张类型或颜色上都能实现完美整齐的收卷边缘。)

Smart Core Handling & Zero-Waste Conveying (智能纸芯处理与零浪费输送)

Features automated collation and alignment for hard paper cores via pneumatic cylinders. The system incorporates smart detection sensors that instantly halt production if cores are exhausted or misaligned, preventing raw material waste. Variable frequency motors ensure wrinkle-free paper conveying. (中文对照：具备通过气缸实现的硬纸芯自动整理与对齐功能。系统集成了智能检测传感器，如果纸芯耗尽或未对齐，会立即停止生产，防止原料浪费。变频电机确保纸张输送无褶皱。)

Synchronized Shrink Wrapping & Labeling (同步热收缩包装与贴标)

The final processing stage is completely hands-free. Paper rolls are pneumatically positioned, continuously wrapped in shrink film, and processed through a high-efficiency triangular hot-air oven (up to 180°C). An optical sensor then precisely controls the optional auto-labeling output, delivering perfect finished goods ready for dispatch. (中文对照：最后一道工序完全无需人工干预。纸卷经气动定位，连续包覆收缩膜，并穿过高效的三角形热风循环收缩炉（最高180°C）。随后，光电传感器精准控制可选的自动贴标输出，交付可直接发货的完美成品。)

Processed Materials
Applicable paper weight	40 - 120 g/m²
Hard paper tube board weight	150 - 200 g/m²
Heat shrink film thickness	8 - 20 μm
Rewinding Capability & Performance
Raw material unwinding diameter	Φ 1200 mm
Winding width range	500 - 1020 mm
Winding length range	1 - 30 m (Varies with thickness)
Max. finished roll diameter	Φ 60 mm
Hard paper tube diameter	Φ 50 mm
Soft paper core diameter	Φ 32 - 54 mm (Universal) / Φ 25 - 30 mm (Customized)
Max. production speed	10 - 250 m/min
Coreless / Soft core winding speed	10 - 250 m/min
Core winding speed	10 - 220 m/min
Cutting precision	±1 mm
Edge correction range	±1 mm
Packaging & Film Configuration
Film-coated product width range	400 - 1020 mm
Film-coated product diameter range	Φ 30 - 120 mm
Max. film width	1080 mm
Packaging speed	30 - 80 pcs/min
Max. oven temperature	180 °C
Power & Dimensions
Total power	34 kW
Unwinding / Paper winding power	37 kW / 6 kW
Shrink film sealing & cutting power	2.2 kW
Roll paper two-end sealing power	7.4 kW
Oven power	18 kW
Dimensions (L × W × H)	8680 × 2100 × 2100 mm

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