SCM-TJ1012

The SCM-TJ1012 is a star-model automatic mechanical flat-bed hot stamping machine, purpose-built for high-speed, heavy-pressure, and large-format applications. Driven by a full-servo synchronous system and a closed-loop motion controller via bus control, it excels in precise positioning and register stamping. Backed by multiple patented technologies, this intelligent and highly cost-effective machine is the ultimate solution for processing heavy-duty roll materials such as paper, plastic films, and leather. (中文对照:SCM-TJ1012 是一款全自动平压平机械式烫金机的明星机型,专为高速、大压力和大面积应用而打造。在全伺服同步系统和总线闭环运动控制器的驱动下,它在精准定位和套位烫金方面表现卓越。凭借多项专利技术,这款智能化、高性价比的设备是处理纸张、塑料薄膜和皮革等重型卷筒材料的终极解决方案。)
Advanced Mechanical Drive (先进机械驱动技术)
- Adopts double worm gear, worm shaft, and crankshaft transmission for massive pressure (采用双蜗轮、蜗杆及曲轴传动技术,提供巨大压力)
- Delivers more stable and powerful stamping force than traditional systems (比传统系统提供更稳定、更强劲的烫金力度)
- Permanent stability and extended service life for large-area stamping demands (为大面积烫金需求提供永久稳定性和超长使用寿命)
- Timed quantitative automatic oil supply guarantees moving parts are fully lubricated (定时定量自动供油系统确保运动部件充分润滑)
Ultra Heavy-Duty Web Handling (超重型卷材处理系统)
- Hydraulic shaftless automatic loading/unloading handles jumbo rolls effortlessly (液压无轴自动上下料,轻松处理巨型卷材)
- Massive unwinding capacity supporting diameters up to Φ1200mm and loads up to 1500kg (超大放卷能力,支持最大直径1200mm,最高承重1500kg)
- Dedicated dust-proof shield on the unwinding unit protects mechanical components (放卷单元配备专属防尘罩,极致保护机械组件)
- Servo motor tension control with computerized automatic deviation correction (伺服电机张力控制与电脑自动纠偏系统)
Intelligent Operation & Heating (智能操作与加热系统)
- Color mark photoelectric control ensures ±0.5mm register accuracy and reduces waste (色标光电控制确保 ±0.5mm 套位精度,减少废料)
- 12 independently controlled electric heating zones (0-400°C) with timed pre-heating (12组独立控制的电加热区(0-400°C),支持定时预热)
- User-friendly HMI touch screen for real-time monitoring and quick troubleshooting (人性化触摸屏HMI,实现实时监控和快速故障排除)
- Built-in electric hoist makes loading large foil rolls extremely convenient (内置电葫芦上料系统,让大型烫金纸的装载极其便利)
Mechanical Crankshaft Stamping (重型机械曲轴烫金)
Utilizes a robust double worm gear and crankshaft transmission technology. Unlike standard pneumatic systems, this mechanical structure delivers immensely powerful and stable stamping pressure, perfectly suited for large-area and deep-impression applications. (中文对照:采用坚固的双蜗轮、蜗杆及曲轴传动技术。与标准气动系统不同,这种纯机械结构能提供极其强大且稳定的烫金压力,完美适合大面积和深压纹应用。)
1.5-Ton Shaftless Web Handling (1.5吨无轴液压收放卷)
Engineered for extreme heavy-duty production. The integrated hydraulic shaftless loading and unloading system effortlessly handles massive jumbo rolls up to 1200mm in diameter and an astonishing 1500kg in weight, dramatically saving manual labor. (中文对照:专为极致重型生产而设计。集成的液压无轴上下料系统可轻松处理直径高达1200mm、重量高达惊人的1500kg的巨型卷材,大幅节省人工。)
High-Precision Register Control (高精度套位控制)
Equipped with highly sensitive color mark photoelectric sensors and closed-loop servo tracking. It accurately identifies printed marks to achieve a strict ±0.5mm register accuracy, minimizing material waste during multi-process operations. (中文对照:配备高灵敏度色标光电传感器和闭环伺服跟踪系统。精准识别印刷标记,实现严格的 ±0.5mm 套位精度,最大程度减少多道工序中的材料浪费。)
Optimized Foil & Rewinding Management (优化的电化铝与收卷管理)
Features a built-in electric hoist for safe and easy loading of wide foil rolls (up to 1000mm). The rewinding unit incorporates a servo-driven back pressure roller and optional auto-edge trimming to ensure the finished rolls are remarkably neat and tight. (中文对照:内置电葫芦,安全轻松地上载宽幅烫金纸(最宽1000mm)。收卷单元采用伺服驱动的背压辊及可选的自动修边功能,确保成品卷材极其整齐紧实。)
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| Processed materials | |
| Paper weight | 60 - 300 g/m² |
| Non-woven fabric weight | 60 - 300 g/m² |
| Paper-plastic composite thickness | 0.2 - 2.5 mm |
| Capability & Performance | |
| Max. web width (Unwinding) | 1050 mm |
| Max. unwinding & rewinding diameter | Φ 1200 mm |
| Paper tube inner diameter | Φ 76 mm |
| Max. feeding length | 1200 mm |
| Hot stamping speed | 40 - 100 cycles/min |
| Hot stamping linear speed | 30 - 70 m/min |
| Max. hot stamping area | 1200 × 1000 mm |
| Max. working pressure | 650 T |
| Installation & Dimensions | |
| Total power | Approx. 60 kW |
| Power supply | 380V±5%, 50Hz, 3-Phase 4-Wire |
| Clean air source | 0.6 MPa |
| Dimensions (L × W × H) | 9300 × 5200 × 3700 mm |
| Weight | Approx. 28 T |
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备注:具体配置会因材料、幅宽和工艺要求不同而有所变化,请以实际技术方案为准。
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2020 Lomita Blvd, 2020 Lomita 大道,
Torrance, CA 90101 托兰斯,加利福尼亚州 90101
United States 美国
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