SCM-TJD1000

The SCM-TJD1000 is a highly advanced, high-speed multi-color hot stamping machine designed with a revolutionary modular structure. Driven by a powerful AC servo direct-drive crank-rocker mechanism, it delivers unmatched stamping stability. Its standout capability lies in its “Zero-Tension” web handling and multi-point CCD auto-tracking, making it the perfect solution not only for standard materials but also for highly stretch-sensitive films like PE. Future-proof and highly customizable, this machine is engineered to scale alongside your business production needs. (中文对照:SCM-TJD1000 是一款采用革命性模块化结构设计的高度先进的高速多色烫金机。在强大的交流伺服直驱曲柄摇杆机构的驱动下,它提供了无与伦比的烫金稳定性。其最突出的优势在于“零张力”卷材处理和多点CCD自动跟踪系统,使其不仅适用于标准材料,更是PE等极易拉伸变形薄膜的完美解决方案。这款设备面向未来且高度可定制,旨在随着您的业务生产需求同步扩展。)

Modular Design & Multi-Color Capability (模块化设计与多色能力)

  • Independent modular stamping stations allowing operators to add new color units as business expands (独立的模块化烫金工作站,允许客户随业务扩展随时增加新的色彩单元)
  • Universal multi-directional adjustment for stamping plates with one-key quick extraction (烫金版支持万向调节,并配备一键快速抽版功能)
  • CCD-guided auto-tracking for left/right movement and linear guides for precise front/back positioning (CCD自动跟踪引导左右移动,直线导轨确保前后精准定位)
  • Built-in foil dust cleaning system to guarantee a flawless, high-quality stamping finish (内置金粉金边清除系统,确保完美、高品质的烫金成品)

Advanced Web Handling & Tension Control (先进卷材处理与张力控制)

  • Innovative “Zero-Tension” dancer roller structure allows PE materials to be stamped in a natural, 0-stretch state (创新的“零张力”摆杆结构,允许PE材料在自然、0拉伸状态下进行烫金)
  • Shaftless unwinding system handling large rolls up to Φ1000mm with automatic loading (无轴放卷系统,支持最大 Φ1000mm 卷径及自动上料)
  • Multi-point independent web guiding: Unwinding (+1), Rewinding (+1), and individual stamping units (+1) (多点独立纠偏:放卷+1、收卷+1、以及每组烫金单元独立+1)
  • Constant tension passive unwinding paired with high-power servo auto-tension rewinding (恒张力被动放卷,配合大功率伺服自动恒张力收卷)

Intelligent Drive & Precision Sensors (智能驱动与精密传感)

  • Direct-drive crank-rocker mechanism powered by AC servo for strong, stable power transmission (交流伺服驱动的直驱曲柄摇杆机构,动力传输强劲稳定)
  • Equipped with premium German SICK color mark sensors for error-free material feeding (配备顶级的德国 SICK 色标传感器,确保送料精准无误)
  • Computerized auto-length control with a fast photoelectric search range (1-20mm) and precise compensation (电脑自动定长控制,具备快速光电搜索范围和精准补偿)
  • Robust 45# steel frame structure ensures extreme durability under long-term, high-intensity operations (坚固的45#钢架结构,确保在长期高强度作业下的极致耐用性)
(建议配图:多个烫金单元串联的侧面全景图)

Future-Proof Expandable Modules (面向未来的可扩展模块)

Designed to grow with your business. The SCM-TJD1000 features fully independent multi-color stamping units. As your production demands more complex, multi-color designs, additional stamping stations can be seamlessly integrated into the existing production line. (中文对照:专为伴随您的业务增长而设计。SCM-TJD1000 采用完全独立的多色烫金单元。当您的生产需要更复杂的多色设计时,可以将额外的烫金工作站无缝集成到现有生产线中。)

“Zero-Stretch” Tension for PE Films (专为PE薄膜设计的“零拉伸”张力)

Processing thin, stretchable films like PE has never been easier. Thanks to our proprietary “0-Tension” dancer roller structure, the machine maintains the material in its natural state with zero stretch during high-speed stamping, completely eliminating deformation issues. (中文对照:加工PE等易拉伸的薄膜从未如此简单。得益于我们专有的“0张力”摆杆结构,机器在高速烫金过程中能让材料保持零拉伸的自然状态,彻底消除变形问题。)

(建议配图:张力摆杆特写 / PE薄膜运行细节)
建议配图:CCD摄像头特写 / 纠偏导轨

Multi-Point CCD Auto-Tracking (多点 CCD 自动跟踪纠偏)

Achieve uncompromising register accuracy. Instead of a single guide, this machine utilizes a comprehensive CCD+ digital tracking system that independently corrects deviation at the unwinding station, the rewinding station, and each individual stamping unit. (中文对照:实现毫不妥协的套位精度。有别于单一纠偏,该机器采用全面的 CCD+ 数字跟踪系统,在放卷站、收卷站以及每一个独立烫金单元进行独立的纠偏校正。)

Digitalized One-Key Operation (数字化的“一键式”操作)

Operator convenience is maximized through PLC and HMI integration. It features a one-key digital pressure adjustment where stamping pressure is directly displayed on the screen, along with a one-key fast plate extraction system, drastically reducing setup times. (中文对照:通过PLC和HMI的集成,将操作员的便利性最大化。它具备一键式数字调压功能(烫金压力直接显示在屏幕上),以及一键快速抽版系统,大幅缩短了机器调试时间。)

建议配图:HMI触摸屏上显示压力数字的界面 / 一键抽版机械结构
Processed materials
Paper weight60 - 250 g/m²
Non-woven fabric weight60 - 300 g/m²
Hot stamping film thickness6 - 30 filaments (incl. HDPE, LDPE)
Capability & Performance
Hot stamping color units1 - 8+ units (customizable)
Max. web width (Unwinding)980 mm
Max. unwinding & rewinding diameterΦ 1000 mm
Unwinding & rewinding load capacityApprox. 500 kg (Optional hydraulic up to 1.5 T)
Paper tube inner diameterΦ 76 mm
Hot stamping speed0 - 180 cycles/min
Max. hot stamping area260 × 260 mm
Hot stamping precision±0.2 - 0.5 mm
Heating & Foil Equipment
Heating temperature range50 - 200 °C
Max. foil width240 mm
Foil unwinding & rewinding diameterΦ 200 mm
Foil paper tube inner diameter27 mm
Installation & Dimensions
Total powerApprox. 23 kW (4-color config., +6 kW per extra unit)
Power supply380V, 50Hz, 3-Phase 4-Wire
Clean air source0.6 - 0.8 MPa
Dimensions (L × W × H)Approx. 13000 × 1400 × 1500 mm
WeightApprox. 6.5 T (4-color config.)

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备注:具体配置会因材料、幅宽和工艺要求不同而有所变化,请以实际技术方案为准。

Location

2020 Lomita Blvd,   2020 Lomita 大道,
Torrance, CA 90101  托兰斯,加利福尼亚州 90101
United States  美国

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