High-speed Hot Stamping Multi-color (Window Cutting) 

TJM1000
TJM1000

The SCM-TJM1000/1200 is a classic, patented high-speed hot stamping and window-cutting machine refined through decades of industry expertise. Driven by a full-servo synchronous system and motion controller bus control, it is expertly designed for multi-color precise register hot stamping, relief (embossing) stamping, and window cutting. It offers exceptional versatility for processing a wide range of roll materials, including PE, BOPP, PET, paper, non-woven fabrics, and composite films. (中文对照:SCM-TJM1000/1200 是一款凝聚数十年行业经验、拥有多项专利的经典高速烫金与开窗设备。在全伺服同步系统和运动控制器总线控制的驱动下,它专为多色精准套位烫金、凹凸浮雕烫金及开窗工艺而设计。该设备具有极高的通用性,可处理PE、BOPP、PET、纸张、无纺布和复合薄膜等多种卷筒材料。)

Advanced Control & Precision (先进控制与高精度)

  • Full-servo synchronous operation with motion bus control (全伺服同步运行与运动总线控制)
  • High register accuracy of ±0.5mm for multi-color stamping (多色烫金套位精度高达 ±0.5mm)
  • Ultrasonic sensors for real-time diameter detection and automatic tension adjustment (超声波传感器实时检测直径并自动调节张力)
  • Automatic deviation correction with emergency shutdown to prevent material waste (电脑自动纠偏系统,防跑偏停机以减少材料浪费)

Modular & Versatile Processing (模块化与多功能加工)

  • Interchangeable hot stamping and window-cutting stations for flexible production (烫金与开窗工作站可互换,生产更灵活)
  • Supports relief (embossing/debossing) and holographic anti-counterfeiting stamping (支持凹凸浮雕烫金及全息防伪定位烫金)
  • Optional Corona treatment to resolve poor foil adhesion on special materials (可选配电晕处理,解决特殊材料烫金不牢问题)
  • Independent servo-controlled foil unwinding and rewinding for optimal foil usage (独立伺服控制的电化铝收放卷,优化箔材使用率)

Heavy-duty Structure & Durability (重型结构与极致耐用)

  • Main stations made of sand-cast iron with double tempering to ensure zero deformation (主站采用翻砂铸造并经二次回火处理,确保长期使用不变形)
  • Integral wall panel with secondary internal stress relief for maximum stability (整体墙板经二次内应力消除,极具运行稳定性)
  • Cast aluminum heating plates provide uniform heat distribution and extended lifespan (铸铝加热板提供更均匀的热量分布和更长的使用寿命)
  • Scratch-resistant aluminum oxide guide rollers protect delicate material surfaces (防刮花氧化铝合金导辊,极致保护敏感材料表面)

Multi-Color Register Hot Stamping (多色精准套位烫金)

Equipped with up to 4 independently adjustable hot stamping groups that can move freely. Features advanced longitudinal and horizontal positioning technology to achieve a highly precise register accuracy of ±0.5mm. (中文对照:配备最多4组可自由移动的独立烫金单元。采用先进的纵向和横向定位技术,实现高达±0.5mm的超高套位精度。)

Interchangeable Window Cutting Unit (互换式开窗清废单元)

The modular design allows the window-cutting station to easily interchange with the hot stamping station. It integrates a pneumatic automatic waste cleaning and collection system to ensure continuous, clean operation. (中文对照:模块化设计允许开窗单元与烫金单元轻松互换。集成气动自动清废与废料收集系统,确保连续、清洁的生产作业。)

Smart Auto-Tension Unwinding (智能张力放卷系统)

Features a pneumatic auto-loading system and dancer rollers for timely acceleration response. Closed-loop tension control and ultrasonic material detection ensure constant web tension from start to finish. (中文对照:采用气动自动上下料系统和浮动辊设计,加速响应更及时。闭环张力控制与超声波材料检测可确保从头到尾恒定的卷材张力。)

Intelligent HMI & Safety Protection (智能交互与安全防护)

Provides a digital, user-friendly touch screen integrating one-key pressure adjustment and 20 visual alarm points for quick troubleshooting. Built-in auto-failure structures prevent mechanical damage from misoperation. (中文对照:提供数字化的直观触摸屏,集成一键调压和20个可视化报警点,方便快速排除故障。内置防误操作保护结构,避免机械损坏。)

Processed materials
Paper weight25 - 180 g/m²
Non-woven fabric weight30 - 300 g/m²
Hot stamping film thickness0.06 - 0.3 mm
Capability & Performance
Max. web width (Unwinding)980 mm
Max. roll diameterΦ 1000 mm
Max. hot stamping speed30 - 220 cycles/min
Max. window cutting speed30 - 220 cycles/min
Max. web linear speed75 m/min
Max. stamping & cutting area240 × 240 mm
Precision±0.5 mm
Heating & Foil Equipment
Heating temperature range50 - 200 °C
Max. foil width240 mm
Max. foil roll diameterΦ 120 mm
Foil paper tube inner diameter27 mm / 32 mm
Installation & Dimensions
Total power17 kW
Power supply380V±5%, 50Hz, 3-Phase 4-Wire
Clean air source0.6 MPa
Dimensions (L × W × H)6500 × 1900 × 1580 mm
WeightApprox. 5200 kg

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备注:具体配置会因材料、幅宽和工艺要求不同而有所变化,请以实际技术方案为准。

Location

2020 Lomita Blvd,   2020 Lomita 大道,
Torrance, CA 90101  托兰斯,加利福尼亚州 90101
United States  美国

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